Description

1. Each unit module of the reaction equipment (processing capacity: 60m³/h) consists of 6 sets of sub reactor units connected in series, of which each set comprises a liquid holding capacity of 10m³；

2. The reaction equipment adopts a jacket heat exchange design, and the jacket heat exchange pipes between the 6 sets of sub reactor units have a parallel connection, while the jacket heat exchange pipes of each single set of sub reactor unit are connected in series;

3. The driving system of the reaction equipment comprises a variable hydraulic motor with a speed of 80rpm, which operates alternately in forward and reverse directions to improve mixing strengths and prevent product sedimentations;

4. The hydraulic motor comprises a PLC automatic control system, making parameters such as rotational speed and alternating times between forward and reverse modes adjustable, in order to improve the operational flexibility of the equipment;

5. The heat exchange area of the reaction equipment is 427m², which is 8 to 10 times the area of a conventional reactor. Therefore, the heat exchange efficiency of this reactor is higher, and the heat distribution inside this reactor is more uniform;

6. The reaction equipment ensures that the materials are evenly heated throughout the entire process of turning white. The materials move in a horizontal flow inside the reactor, ensuring consistent stationary periods of the materials in different temperature zones of the reactor without back-mixing, ultimately ensuring high consistency and stability of material quality;

7. Compared to conventional reactors, this equipment consumes only 45% electricity, resulting in significant energy savings;

8. The equipment layout is neat and visually appealing. The uniquely automated and intelligent system allows for easy operation, maintenance and management.

Technical details

1. Composition of the Reactor: 2 modules;

2. Total processing capacity: 120m³/h, Design stationary period: 120min;

3. Reactor's operating temperature: <100℃;

4. Reactor's working pressure: atmospheric pressure;

5. Reactor's liquid holding volume: 60m³;

6. Reactor's reaction medium: iron phosphate;

7. Reactor's overflow material: 2205;

8. Reactor's jacket material: 304 stainless steel;

9. Reactor's heat exchange medium: water;

10. Reactor's heat exchange medium temperature: <100℃;

11. Reactor's effective heat exchange area: 427m²;

12. Reactor's drive method: hydraulic drive;

13. Reactor's design stirring speed:        <120rpm;

14. Reactor's control system: PLC automatic;

15. Reactor's installed power: 180kw;

16. The Reactor is divided into 12 sub reactor units;

17. Size of a unit module of the Reactor: 3.2m*2.1m*8.5m